Views: 0 Author: Site Editor Publish Time: 2025-04-07 Origin: Site
In the field of processing meat products such as sausages, hot dog sausages, and sausages, sausage tying machines have become a key equipment for improving production efficiency and ensuring product hygiene. By replacing traditional manual wire tying with automation technology, it can not only significantly reduce labor costs, but also ensure uniform product specifications, reduce material waste, and meet the modern food industry's demand for efficiency, safety, and standardization. This article will deeply analyze the core advantages and technical characteristics of sausage tying machines, and provide solutions to common problems to help you fully grasp the value and application of this efficient tool.
Efficient production, significant increase in production capacity
The fully automatic sausage tying machine can achieve a tying efficiency of 10-600 threads per minute (depending on the model), for example, the dual channel fully automatic model can reach up to 600 knots per minute, which is more than 10 times more efficient than traditional manual labor. The device supports flexible parameter adjustment (such as length and speed) to adapt to different specifications of products (such as hot dog sausages, desktop grilled sausages, crispy sausages, etc.).
Save labor and material costs
Labor cost: Only one operator is needed to complete the entire process of feeding and wire tying, reducing the need for more than three cutting positions.
Material savings: Through precise thread tying technology, more than 10% of casing waste can be reduced, especially suitable for high cost materials such as collagen casings.
Maintenance cost: The equipment adopts a "maintenance free" structural design, with a low failure rate and simple maintenance.
Health and safety upgrades
The whole machine is made of food grade SUS304 stainless steel to prevent sausages from coming into contact with other metals and comply with food safety certification requirements such as HACCP. Automated processes reduce manual contact and lower pollution risks.
Intelligent operation and flexibility
Touch interface: Equipped with a LCD touch screen, it can set parameters such as cable length, speed, and production statistics with just one click. It supports manual/automatic mode switching, making it easy for beginners to get started quickly.
Multi scenario adaptation: compatible with various materials such as sheep intestine, pig intestine, plastic intestine, etc., with a diameter coverage of 9-44mm and an adjustable length range of 10-300mm.
Dual channel design and high-speed operation
The dual channel fully automatic model can process two sausages simultaneously, combined with a servo control system, achieving high-speed continuous operation (such as 400-600 knots/minute), suitable for large food processing plants.
Pneumatic cable tying and precise control
Using pneumatic transmission cotton thread technology to ensure that the tying is firm and not easily broken. The closed-loop control system can adjust tension in real time to avoid damage to the casing.
Modular structure is easy to maintain
The main body of the equipment adopts waterproof and corrosion-resistant design, and key components (such as cable ties) are modularized, supporting quick disassembly, cleaning or replacement, reducing downtime.
The cable tie is not firm or broken
Reason: Uneven tension of cotton thread, thin casing or mismatched material.
Solution: Adjust the pneumatic pressure parameters, replace the suitable cotton thread type, and check the quality of the casing.
The device's operating speed is unstable
Reason: Fluctuations in power supply voltage and wear of transmission components.
Solution: Ensure stable power supply (220V/50Hz), regularly lubricate guide rails and bearings.
Intestinal blockage or poor feeding
Reason: The casing is too thick or not aligned with the feeding port.
Solution: Adjust the width of the feeding port (9-44mm adjustable) and check the synchronization of the traction system.
Touch screen operation malfunction
Reason: Screen dust accumulation or system malfunction.
Solution: After cleaning the screen, restart the device and contact the supplier to update the control program.
Select according to production scale
Small and medium-sized enterprises: Single channel semi-automatic or fully automatic models (10-120 knots/minute), low cost and easy maintenance.
Large scale factory: Dual channel fully automatic high-speed model (100-600 knots/minute), combined with enema machine and traction machine to form a complete production line 59.
Focus on core parameters
Production efficiency: Select the range of knots/minutes based on daily production demand.
Adaptation specifications: intestine diameter and length adjustment range.
After sales service: We prefer suppliers who provide 1-year warranty and lifetime maintenance.
Sausage tying machine is not only a tool to increase production capacity, but also a strategic equipment for food enterprises to achieve standardized production and seize market opportunities. Its efficient, hygienic, and intelligent characteristics are particularly suitable for small and medium-sized enterprises that pursue a balance between quality and cost. Through scientific selection and regular maintenance, the equipment lifecycle can be maximized, creating long-term value for the enterprise.
If you need to know specific model parameters or obtain customized solutions, please visit our product page or contact our professional team. We will provide you with one-stop service from selection to after-sales service!
